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 Model ChE01 ELECTROCHEMICAL COPPER REMOVAL PROCESS

In this experiment, an electrochemical cell is used to remove copper from a dilute copper sulfate feed solution. The copper is plated onto a cathode bed of stainless steel balls. ChE01 The effluent copper level is determined by spectrophotometry, while a potentiometer and digital displays are used to set the cell voltage and current. Cell current is supplied by a dry cell battery. The basic data are steady state values of current, voltage, and the feed and effluent copper levels. From these data the current efficiency can be determined, and the onset and magnitude of hydrogen evolution can be studied as a function of voltage.

At a given flow rate the students can determine the current, effluent copper concentration, and current efficiency as functions of cell voltage. If this is done for several flow rates, significant information on the process can be obtained. Alternately the effect of flow rate on voltage, current and copper level, for a fixed potentiometer setting, may be determined.

The time constant of the process is two to ten minutes, so that a number of steady state runs can be made in a typical laboratory period. At higher voltages hydrogen evolution is evident, but at rates entirely compatible with safe operation.

The experiment is also supplied in a computer controlled version, where continuous monitoring of effluent provides feedback for continuous control of feed rate and cell current, as well as data recording.


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