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 Model ChE04 DYNAMICS AND CONTROL OF DYE MIXING

This experiment demonstrates process dynamics and control concepts. ChE04 A solution of methylene blue dye is pumped through a computer-driven control valve. The solution mixes with water from the mains and enters a small glass vessel equipped with a valved bypass line. Effluent from the vessel flows through a cuvette mounted in a modified spectrophotometer. The spectrophotometer signal is sent via an A/D board to a computer, where it is processed by a program which implements a PID control algorithm to drive the valve.

The students choose the water flow rate, set point, and proportional and integral gains, and then make a run in which the dynamic response of the system is recorded. When the vessel is not bypassed, the system is more difficult to control. The set point and gains may be changed in the middle of a run.

A specially designed injector is provided with which the students can also study the system's impulse response. Varying water flow rates and resident volumes may be used, and system volume calculated from the classical response to dye injection.


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